I am thinking to have metallic box to include the raspberry pi + z-wave stick, box with wholes and the glass door (same as the internet modem box).
And on box side, set of classic switches (which can be turned to choose the action on/off), these to enable/disable automation of light,AC,…
as there is no wifi (so I can not rely on user interface to enable/disable some function)
So, from your experience may I ask:
Will the z-wave signal have issue because the z-wave stick will be inside metallic box with glass door ?
What about the ventilation, do you think there will be problem ?
Also, for manual switches, can I/O pins of raspberrypi be included with openHab ?
Yes, metallic objects can reduce the range of the radio transmission. I would not recommend that. It depends however on you local circumstances (large house or small flat). I noticed in my new house that the thick concrete floors were a problem for the Z-Wave transmission. So I am using now 3 Z-Wave-Sticks (one situated on every floor) which communicate with the OH-Server via USB over IP.
As I am using a Windows machine for OH I cannot give any advice for your other questions.